4 Considerations for Selecting a High-Quality, Precision CNC Gasket Cutting Machine
If you want to choose a high-quality CNC gasket cutting machine, these 4 considerations are essential: High-end configurations ensure stable quality, scientific installation processes maintain high precision cutting, and our rich experience in the gasket industry helps you own a true CNC gasket cutting machine. Our professional and timely after-sales service team is here to support you.

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Facing Gasket Manufacturing Problems?

Are you tangled in the web of gasket manufacturing, whether you’re dealing with rubber, non-asbestos, or graphite-reinforced gaskets? Let’s cut through the chaos: custom cutting headaches, snail-paced deliveries, sky-high mold costs, the epic quest for skilled workers, and the mountain of production costs.

Finely crafted a mold, only to have your customer change their design or dimensions on a whim?

And let’s not even start on the workers – a few words of feedback, and boom, they’re on the brink of resigning, leaving you fuming and utterly frustrated.

That’s why more and more gasket manufacturers are looking for a cutting solution that’s flexible, smart, and won’t break the bank. Enter the oscillating knife-cutting machine – the reason it’s becoming the go-to choice for many.

If you’re keen on understanding how to select a high-quality CNC gasket-cutting machine, continue reading for insightful guidance.

Part 1: Rich Experience in Gasket Industry Applications for the Best Choices

Need a CNC gasket cutting machine but unsure how to choose? Don’t worry. Tell AMOR CNC whether you’re cutting non-asbestos board, rubber, graphite-reinforced plate, or epoxy resin board, and we’ll recommend the most suitable tool configuration for your needs.

We’ve compiled a list of cutting tools based on the gasket materials our customers frequently cut, for your reference:

MaterialThickness(mm)Cutting Speed (mm/s)Tools
      Non-asbestos0.5260EOT/POT
1.0180EOT/POT
1.5160POT
2.0120POT/400W EOT
3.090POT/400W EOT
5.030400W EOT
  Rubber0.5-1350EOT
2300EOT/POT
3.0-6.0260POT/EOT
8.0-10130POT
12.0100POT
20-3040MILL CUTTER
  Conductive Silicone0.51-1.02160EOT
1.57-2.0120EOT
  Graphite0.5-2.0300DRAG KNIFE
3.0-5.0180DRAG KNIFE
  Graphite Reinforced0.8-1.2(≤0.1Metal)120POT
3.0-5.0(≤0.2 Metal)30POT/400W EOT
    PTFE0.5-1.0200POT
2.0160POT
3.090POT
4.060POT/400W EOT
5.020POT/400W EOT
6.0-10.020MILL CUTTER
      Polyurethane Board1.0-2.0180EOT/POT
3.0150POT
4.0100POT
5.060POT
6.040POT/400W EOT
8.020400W EOT
10.010400W EOT
Epoxy Resin Board5.015MILL CUTTER
Note: The above parameters and tools are for customer reference only. During actual processing, reasonable adjustments need to be made based on material characteristics and graphic design.

Part 2:High-Quality Components Ensure Superior Machine Performance

To maintain optimal health, prioritizing the quality of your food is essential. Similarly, the stability and efficiency of machinery rely heavily on the quality of its components. This principle underpins the widespread preference for AMOR CNC Oscillating Knife Cutting Machines among our discerning clientele for several reasons:

01. Mitsubishi Servo Motors: We exclusively use Mitsubishi servo motors from Japan, renowned for their stable performance and exceptional servo rigidity. This choice guarantees our machines’ consistent and powerful operation.

02. Schneider Electric Low Voltage Equipment: Our commitment to reliability extends to our electrical system, featuring low voltage components like relays, AC contactors, and circuit breakers from Schneider Electric, France. This ensures our machines’ electrical systems operate smoothly and without interruption.

03. Omron Photoelectric Limit Switches: Given that over 60% of customer issues are due to unstable voltage-affecting limit switches, and their replacement is cumbersome, we choose Omron limit switches from Japan for their unparalleled stability. This decision has reduced system failure rates to a mere 0.1%.

Additionally, our machines incorporate high-grade components from around the globe, including Taiwan’s HIWIN guide rails, JT racks, and Italian Megadyne rotary belts, among others.

Part 3: Precision Cutting Through Advanced Manufacturing Processes

Are you aiming for flawless dimensions with every cut? Achieving this isn’t simple and requires more than just high-quality equipment; a comprehensive set of scientific production processes is essential.

01. High-Quality Bed Processing Technology: The bed of a machine is as crucial as the foundation is to a skyscraper. Unfortunately, this critical component is often overlooked by many customers, leading some oscillating knife cutting machine manufacturers to compromise on bed quality to reduce costs.

Machine Bed Processing Technique and Importance

AMOR CNC cutting machines feature beds constructed from 4mm thick, 80mm square tubing, welded to form a solid base. With a column every 600mm and a brace every 1200mm, plus 12mm thick steel plates at the guide rail and rack positions, precision milling and drilling are performed using a large five-axis machining center.

a well-engineered machine bed

This design minimizes vibrations during high-speed processing and prevents the warping of the bed, ensuring a stable foundation for precision cutting.

02. Mitsubishi Servo Motors + 1:5 Precision Gearbox Drive Mode: Why does AMOR CNC use this drive mode instead of the more common motor + belt reduction wheel? The answer lies in the belt’s tendency to expand due to heat and mechanical stretching during continuous cutting, which can reduce precision.

Particularly for the X-axis (forward and backward movement), we employ a dual servo motor + precision gearbox drive mode, with a motor on each side of the Y-axis beam, rather than the cheaper single motor + transmission shaft. This dual-motor approach ensures balanced power distribution and reduces the load on each motor, providing exceptional precision and accuracy in cutting.

03. Seamless Rack and Pinion Engagement: Imagine driving your car on a bumpy road; that’s the kind of experience gaps between the rack and pinion can cause. We’ve developed a locking mechanism that tightly secures the rack and pinion together, preventing gaps from forming due to prolonged machine operation. Such gaps are a direct cause of inconsistent cutting dimensions or incomplete circles.

This issue is easily identifiable: if there’s any play when you push or pull the beam or cutting head while the machine is on, it indicates a gap between the rack and pinion, leading to inconsistent cutting sizes.

Seamless Rack and Pinion Engagement

04. Extruded Aluminum Alloy Beam Structure: The machine’s beam (X-axis) is made from 6065-T5 aerospace aluminum alloy using an extrusion process, with a maximum thickness of 7mm and a width of 200mm. It comes with built-in guides and racks mounting bases, eliminating the need for manual marking and ensuring installation precision. This method produces a beam that is both sturdy and lightweight, with high resistance to deformation, especially important for machines with a cutting width exceeding 2000mm, where beam sagging could be a concern.

05. High-Strength Z-Axis Knife Holder System: Oscillating knife-cutting machines work by rapidly vibrating the tool up and down to cut through the material. The continuous vibration poses a challenge to the knife holder system, especially when cutting hard materials with a high-power oscillating tool, such as non-asbestos or PTFE gasket materials, where the force of vibration significantly increases. This requires the knife holder system to have an excellent anti-vibration design.

This aspect is often overlooked by both customers and many equipment manufacturers. AMOR CNC has moved away from the traditional single-row wide rail or parallel double rail designs, opting instead for a dual 20mm wide PMI linear guide in an L-shaped design, securing the knife holder in two dimensions for significantly enhanced anti-vibration strength. Long-term customer use has proven that this knife holder lasts more than 3 times longer than standard holders.

Part 4: Comprehensive After-Sales Service Team Ensures Online Support

Even the strongest army can find itself in peril without logistical support. The same goes for machinery; after-sales service is crucial. Choosing AMOR CNC means more than just getting a high-quality CNC gasket-cutting machine; it means gaining a reliable partner.

Before your machine even arrives, we prepare you with detailed installation and operation tutorials. Don’t worry about comprehension difficulties; we provide both text and video demonstrations, making it feel like we’re right there with you. Simply follow the videos step by step, and you’ll quickly learn how to operate the machine.

we prepare you with detailed installation and operation tutorials

If you encounter any issues during use, remember: you’re not alone. You can email us for a prompt response, or use instant chat apps like WhatsApp or WeChat, where our online after-sales service team will provide professional guidance immediately.

Yes, regular maintenance is essential for extending the life of your machine and maintaining optimal cutting performance. How do you do it? Don’t worry; we’ve already prepared detailed video guides for you. Just follow the steps in the video.

What if you lose a screw while installing a blade and can’t find a suitable replacement? Don’t worry; check our toolbox. We’ve prepared various spare parts and accessories for you in advance, ensuring you can quickly resolve any unexpected issues.

Stunning Looks, Stellar Performance

That’s why at AMOR CNC, we understand what you really need – a high-quality oscillating knife cutting machine that won’t let you down. Our MK series CNC gasket cutters boast an impressive 60% repurchase rate, thanks to their reliability and top-notch performance.

Our machines aren’t just a pretty face; customers fall in love at first sight and continue to trust in the AMOR CNC gasket cutter’s quality after use:

We offer a range of CNC gasket cutters to suit various needs, with customizable options available to meet specific requirements:

MODELAMOR-1610AMOR-1625/30/40ACCEPTING CUSTOMIZATION
Effective Working Area1600X1000mm1600X2500/3000/4000mm
Total Measurement Y/X/Z2180X1610X1250mm2180X3200/3700/4700X1250mm
Type of Work PlatformMK series: fixed table
Multi-Head OptionalDouble head optional efficiency doubled, double gantry optional, double head mutual shift optional, length can be customized
Multi-Function ToolVibrating knife full cutting, high power active round knife, semi-cutting cutting, full cutting cutting, camera positioning cutting, edge finding cutting, acrylic milling cutter, cursor positioning, line marking, indentation knife, V-groove knife, etc.
Safety DevicesInfrared sensing, safe and reliable
Cutting Speed0-2000mm/s
Cutting Thickness≤50mm Other thicknesses can be customized according to the material
Transmission PortNetwork port
Material Fixing MethodVacuum partition adsorption
Transmission SystemMitsubishi servo motor + high precision helical gear reducer + 1.5m grinding rack + HWIN guide rail
Rated Power11kw
Rated Voltage380V±10%/220V±10%(A suitable transformer can be configured according to the customer’s local voltage)
Control SystemLCD touch screen, support Chinese, English, Italian, Spanish, Russian, Korean
SoftwareAutomatic nesting software, camera positioning, large format camera system
Support File FormatAI、PLT、DXF、CDR etc.

Choose AMOR CNC for a cutter that cuts the hassle out of gasket manufacturing. Say goodbye to manufacturing nightmares and hello to smooth, precise cutting.

Say No to Low-Quality CNC Gasket Cutters

In the vast sea of oscillating knife-cutting machines, the quality varies wildly. Drawing from our years of experience in manufacturing and selling these machines, we’ve seen the headaches a low-quality cutter can cause:

Imagine the excitement of receiving your new cutting machine, ready to ramp up production, only to be stalled by the lack of clear setup instructions and guidance.

Your enthusiasm doesn’t last long. Soon, the machine starts acting up: one day, the X-axis limit switch is broken; the next, the solenoid valve controlling the gas isn’t working. Before you know it, signal transmission issues with the motor…

Somehow, you manage to complete your first batch of orders. But as you prepare for delivery, you realize the cut sizes are all over the place, not meeting the precision your orders demanded.

Frustration mounts. You consider unleashing your anger on the supplier, maybe even starting a shouting match. But, opting for civility, you send an email instead, hoping for a solution. Yet, silence is all you get in return…

Stop! It’s like a curse – but when did it start? Right from the moment you choose that machine.

Thankfully, this nightmare scenario hasn’t happened to you – and it doesn’t have to. The choice of machine matters: low-quality machines not only break down often, increasing downtime and maintenance costs, but also fail to meet production schedules due to poor cutting accuracy and inconsistent sizes. Worst of all, an unresponsive supplier leaves you in the lurch without solutions.

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Jeff Guo

Jeff Guo

Hey, I'm the author of this article,
I have been engaged in the CNC cutting equipment industry for 12 years. We have helped customers in more than 50 countries (such as upholstered furniture factories, gasket factories, acoustic wall decoration companies, etc.) successfully realize intelligent cutting.
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