Step 1: Design Layout
Start by deciding on the layout for your gear. Using a CAD program or CNC software, create a digital design that positions your objects in a way that ensures maximum protection. Make sure to leave enough space between items to prevent them from touching during transport.
Pro Tip: Measure the depth of your equipment to ensure the foam is thick enough to cover it completely. If necessary, rotate or adjust the items to fit within the foam’s dimensions.
Once your layout is complete, save your design file for the cutting machine.
Step 2: Set Up the CNC Machine
Load your EPE foam sheet onto the CNC machine’s cutting bed and activate the vacuum adsorption system to secure the foam in place. Upload the digital design file to the machine’s software and configure the cutting parameters.
Pro Tip: Set the oscillating knife’s depth based on the thickness of the foam to ensure clean and accurate cuts.
Step 3: Cut the Foam
With the CNC oscillating knife tool set up, begin the cutting process. The machine will follow your design file and make precise cuts. The oscillating knife is ideal for producing smooth edges and intricate shapes without damaging the foam material.
Pro Tip: Perform a test cut first to ensure the blade depth and cutting speed are optimized for the EPE foam.
Step 4: Remove Cut-Out Sections
Once the cutting process is complete, carefully remove the foam insert from the machine. Peel out the cut-out sections where your equipment will fit. The CNC machine’s precision ensures that the pieces are easily removed with clean, burr-free edges.
Step 5: Test the Fit
Place your equipment into the foam insert to check the fit. If any adjustments are needed, go back to your design file and fine-tune the layout or cutting depth, then repeat the cutting process.
Pro Tip: If you need to accommodate deeper equipment, you can stack multiple layers of EPE foam. Simply repeat the cutting process for each layer and align them to create a perfect fit.
And there you have it—custom cut EPE foam inserts using a CNC oscillating knife cutting machine! This method is ideal for businesses requiring precise, repeatable cuts for custom packaging solutions.
At AMOR CNC, our cutting machines are designed to handle a variety of materials with high precision, ensuring your products are protected and secured with custom foam inserts tailored to your specific needs.
